I Complete Electrical Control Solution with CMC CM100/CM200 Circular Loom Controllers and CM530H Inverters
1. CM100/CM200 Circular Loom Controller
The CM100/CM200 control panel is a digital controller based on a microcontroller as the core processor. It controls various aspects of the circular loom by setting operating parameters on the panel, improving work efficiency. The controller features simple operation, strong anti-interference and error correction capabilities, and can adapt to different types and rotational speeds of circular looms, providing high stability and reliability.
Key functional features are as follows:
1. Knitting speed can be adjusted by changing the analog frequency command signal on the control panel, offering simple operation and improved product quality and production efficiency; the oil pump offers three selectable operating modes: continuous, time-based intermittent, and cycle-based intermittent, with adjustable values;
2. Frequency command can be provided via external 4~20mA current signal or 0~10V voltage signal; it supports indication of 64-level inverter speed adjustment;
3. Capable of protecting against and displaying multiple abnormal conditions in real-time; forced jogging or over-force functions can be activated during faults; data can be saved when power is interrupted;
4. It can count cycles in both weaving and cleaning modes, and record and display production data for different shifts.
II Application Solution of CM530H Inverter in Needle Punching and Raising Equipment
CMC's CM530H inverter is applied in non-woven equipment (textile needle punching and raising machines). The fabric feeding speed is controlled using the CM530H inverter, and the in/out rollers use stepless speed control. The feeding speed can be adjusted according to the requirements of the non-woven fabric, ensuring uniform density and strength across the entire web. Real-time linear speed display also enhances equipment intuitiveness.
Working Principle of Needle Punching Machine:
Once the needle reaches a certain depth, it begins to rise. Due to the direction of the barbs, the displaced fibers detach from the hook and remain almost vertically in the web like many fiber bundles acting as "pins" inserted into the web. This prevents the compressed web from rebounding. If each square centimeter of the web undergoes dozens or even hundreds of repeated penetrations, a large number of fiber bundles will be inserted into the web. As a result, the friction between fibers increases, enhancing the strength and density of the web. Thus, the web forms a non-woven material with certain tensile strength, density, and elasticity.
Advantages of CM530H Inverter in Textile Needle Punching and Raising Equipment:
1. Sufficient torque output at low speeds, with smooth acceleration and deceleration;
2. Features a momentary power loss without stopping function, reducing machine failure rates;
3. Equipped with positioning (top position) function upon shutdown, improving product yield;
4. Innovative keypad-less operation monitoring brings great convenience.
1. CM100/CM200 Circular Loom Controller
The CM100/CM200 control panel is a digital controller based on a microcontroller as the core processor. It controls various aspects of the circular loom by setting operating parameters on the panel, improving work efficiency. The controller features simple operation, strong anti-interference and error correction capabilities, and can adapt to different types and rotational speeds of circular looms, providing high stability and reliability.
Key functional features are as follows:
1. Knitting speed can be adjusted by changing the analog frequency command signal on the control panel, offering simple operation and improved product quality and production efficiency; the oil pump offers three selectable operating modes: continuous, time-based intermittent, and cycle-based intermittent, with adjustable values;
2. Frequency command can be provided via external 4~20mA current signal or 0~10V voltage signal; it supports indication of 64-level inverter speed adjustment;
3. Capable of protecting against and displaying multiple abnormal conditions in real-time; forced jogging or over-force functions can be activated during faults; data can be saved when power is interrupted;
4. It can count cycles in both weaving and cleaning modes, and record and display production data for different shifts.
II Application Solution of CM530H Inverter in Needle Punching and Raising Equipment
CMC's CM530H inverter is applied in non-woven equipment (textile needle punching and raising machines). The fabric feeding speed is controlled using the CM530H inverter, and the in/out rollers use stepless speed control. The feeding speed can be adjusted according to the requirements of the non-woven fabric, ensuring uniform density and strength across the entire web. Real-time linear speed display also enhances equipment intuitiveness.
Working Principle of Needle Punching Machine:
Once the needle reaches a certain depth, it begins to rise. Due to the direction of the barbs, the displaced fibers detach from the hook and remain almost vertically in the web like many fiber bundles acting as "pins" inserted into the web. This prevents the compressed web from rebounding. If each square centimeter of the web undergoes dozens or even hundreds of repeated penetrations, a large number of fiber bundles will be inserted into the web. As a result, the friction between fibers increases, enhancing the strength and density of the web. Thus, the web forms a non-woven material with certain tensile strength, density, and elasticity.
Advantages of CM530H Inverter in Textile Needle Punching and Raising Equipment:
1. Sufficient torque output at low speeds, with smooth acceleration and deceleration;
2. Features a momentary power loss without stopping function, reducing machine failure rates;
3. Equipped with positioning (top position) function upon shutdown, improving product yield;
4. Innovative keypad-less operation monitoring brings great convenience.
